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Glass casting displays great forming potential allowing for the realisation of three-dimensional glass elements of virtually any shape and size, as showcased in glass art. Disposable mould technology seems to be ideal for the fabrication of such customised and complex geometries, ...

Adhesive solutions for cast glass assemblies

Ground rules emerging from built case studies on adhesive selection and experimental validation

Cast glass is a promising, three-dimensional expression of the material for architectural and structural applications, particularly for the creation of all-transparent, self-supporting structures and envelopes. Typically applied in the form of solid blocks, cast glass components ...

Topologically optimized cast glass

A new design approach for loadbearing monolithic glass components of reduced annealing time

Up to now, fabricating cast glass components of substantial mass and/or thickness involves a lengthy and perplex annealing process. This has limited the use of this glass manufacturing method in the built environment to simple objects up to the size of regular building bricks, wh ...
Among the environmental factors affecting glass weathering are humidity, exposure time, temperature, and the presence of pollutants in the atmosphere. Notwithstanding that the weathering produced depends on numerous factors, the important weathering effect of high humidity may be ...

Topologically optimized structural glass megaliths

Potential, challenges and guidelines for stretching the mass limits of structural cast glass

This paper introduces the use of structural topology optimization (TO) as a new design approach that enables the creation of monolithic load-bearing cast glass components of substantial dimensions with significantly reduced annealing times, rendering such components viable in ter ...
The shaping freedom of cast glass in combination with the robustness of the resulting voluminous components opens up new, exciting directions in the field of structural glass. Yet, cast glass components remain brittle, limiting their structural applications in hyper-static compre ...

Glass up-casting

A review on the current challenges in glass recycling and a novel approach for recycling “as-is” glass waste into volumetric glass components

This paper presents the casting of volumetric glass components from glass waste as an alternative glass-recycling approach. The approach is characterized by its flexibility to accommodate a variety of compositions and ability to yield volumetric (solid or thick-walled) glass prod ...
An adhesively bonded, solid-glass brick pavilion has been designed by Konstantin Arkitekter as a landmark within the Aasivissuit – Nipisat UNESCO heritage in Greenland. The sculptural glass structure, measuring approximately 3.2 m in diameter × 2 m in height, faces a diverse set ...

Anatomy of cast glass

The effect of casting parameters on the meso-level structure and macro-level structural performance of cast glass components

Cast glass has great application potential in the architectural realm, yet, despite its possibilities and attractiveness, designers, engineers and developers are, from an early design stage, hesitant to employ it; the limited available and craft-based manufacturing facilities, th ...

Fill-In-Glass Restoration

Exploring Issues Of Compatibility For The Case Of Schaesberg Castle

This paper explores a novel restoration approach for consolidating historic structures using structural glass to substitute for the missing elements, preserving at the same time the structural integrity of the structure. A restoration design is proposed for the hypothetical conso ...
Cast glass has great potential for diverse load-bearing, architectural applications; through casting, volumetric glass components can be made that take full advantage of glass’s stated compressive strength. However, the lack of engineering, production and quality control standard ...
The emerging interest in the architectural applications of cast glass components reveals a knowledge gap on the mechanical properties of cast glass. Apart from its chemical composition, cast glass is characterized by its manufacturing history and thermal profile, often inheriting ...
Beginning of November 2020, five years after realizing the famous Crystal House concept with architectural firm MVRDV, the Glass Research Group of the Faculty of Architecture and the Built Environment of the Technical University of Delft was contacted by architect Konstantin Ikon ...
Connecting glass with heat bonds is a way to create all-transparent glass structures. Two methods have been researched in theory and practice, glass welding, through local heating, and glass fusion through global heating. Both methods have been applied to produce 10 mm thick T-se ...

Rethinking the Cast Glass Mould

An Exploration on Novel Techniques for Generating Complex and Customized Geometries

This paper explores two alternative mould fabrication technologies that allow for the casting of (solid) glass components with a great degree of freedom in shape and size and/or of a customized design, in a cost-efficient way. In specific, the paper discusses the research, design ...
The problem of sustainability represents one of the most important issues that the world has to face nowadays, not only in terms of energy consumption and of the consequent CO2 emissions, but also in terms of material waste streams that end in landfill. 38 million tons of glass w ...
Currently, tons of high quality commercial glass are down-cycled or landfilled due to contaminants that prevent close-loop recycling. Yet, this glass is potentially a valuable resource for casting robust and aesthetically unique building components. Exploring the potential of thi ...
It is not obvious to talk about glass recycling when we realize that a mature recycling procedure for glass bottles is already working well. However, apart from glass bottles, unfortunately, that a large amount of glass will disappear into landfills. This large quantity of unrecy ...

Education on Structural Glass Design

Redefining glass through the design of innovative, full-glass structures

In many famous architectural works, it is the structure and materiality of the building that manifest the project’s innovation. In such works, the structural system of the building becomes the primary form of expression. Ergo, the ability to understand the principles of structura ...