C. Xu
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To assess these challenges, the study develops a dynamic material flow analysis (dMFA) model to estimate future raw material demand, secondary material supply and in-use material stocks for global silicon-based PV systems. Deployment scenarios range from 29 TWp to 75 TWp of installed capacity by 2050. The model considers expected changes in PV technologies, including PERC, TOPCon, silicon heterojunction (SHJ), interdigitated back contact (IBC) and perovskite-silicon tandem technologies. It also incorporates reductions in material intensity resulting from improved manufacturing processes, technological development, material substitution and the phase-out of certain materials. Nine key elements are analysed: aluminum, copper, indium, lead, silicon, silver, gold, tin and zinc.
The results indicate that copper could become the most significant potential material bottleneck for the future PV sector. Between 2025 and 2050, cumulative copper demand is projected to reach 145–280 million metric tons, mainly driven by cables and inverters. Annual copper demand could peak in the mid-2040s at 7–15 million metric tons, equivalent to approximately 30–65% of current global copper mine production. Aluminum demand is even larger in absolute terms, ranging from 510 to 1,100 million metric tons cumulatively, with mounting structures representing the largest share. Silicon demand is estimated at 60–120 million metric tons, while more than 20% of the silicon input may be lost during wafer slicing.
Cumulative silver demand is projected to reach 100,000–200,000 metric tons and depends strongly on future copper metallization and reductions in silver paste use. Indium demand could reach 60,000–160,000 metric tons and is projected to exceed current global reserve and resource estimates by the mid-2040s. This highlights the importance of reducing or replacing indium in transparent conductive oxide layers. Tin demand is estimated at approximately 1–3 million metric tons.
Recycling can partially reduce primary material requirements, but materials from decommissioned PV systems are expected to represent only 15–20% of total material demand between 2025 and 2050. This is mainly due to the long lifetime of PV systems and limitations in recovering materials at sufficient purity. Silver is an exception, with future PV waste potentially supplying 30–45% of cumulative demand over the study period.
The resource impact assessment identifies gold, mainly used in inverters, as the largest contributor to resource depletion, followed by copper and silver. Indium is the dominant contributor to resource criticality because of limited reserves and concentrated refining capacity. Even hypothetical 100% closed-loop recycling would only partially reduce these impacts.
Overall, the study demonstrates that material availability could become an important constraint on large-scale PV deployment. Improving material efficiency, developing substitutes—particularly for copper and indium—and increasing recycling should therefore complement policies supporting domestic PV manufacturing and processing.
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To assess these challenges, the study develops a dynamic material flow analysis (dMFA) model to estimate future raw material demand, secondary material supply and in-use material stocks for global silicon-based PV systems. Deployment scenarios range from 29 TWp to 75 TWp of installed capacity by 2050. The model considers expected changes in PV technologies, including PERC, TOPCon, silicon heterojunction (SHJ), interdigitated back contact (IBC) and perovskite-silicon tandem technologies. It also incorporates reductions in material intensity resulting from improved manufacturing processes, technological development, material substitution and the phase-out of certain materials. Nine key elements are analysed: aluminum, copper, indium, lead, silicon, silver, gold, tin and zinc.
The results indicate that copper could become the most significant potential material bottleneck for the future PV sector. Between 2025 and 2050, cumulative copper demand is projected to reach 145–280 million metric tons, mainly driven by cables and inverters. Annual copper demand could peak in the mid-2040s at 7–15 million metric tons, equivalent to approximately 30–65% of current global copper mine production. Aluminum demand is even larger in absolute terms, ranging from 510 to 1,100 million metric tons cumulatively, with mounting structures representing the largest share. Silicon demand is estimated at 60–120 million metric tons, while more than 20% of the silicon input may be lost during wafer slicing.
Cumulative silver demand is projected to reach 100,000–200,000 metric tons and depends strongly on future copper metallization and reductions in silver paste use. Indium demand could reach 60,000–160,000 metric tons and is projected to exceed current global reserve and resource estimates by the mid-2040s. This highlights the importance of reducing or replacing indium in transparent conductive oxide layers. Tin demand is estimated at approximately 1–3 million metric tons.
Recycling can partially reduce primary material requirements, but materials from decommissioned PV systems are expected to represent only 15–20% of total material demand between 2025 and 2050. This is mainly due to the long lifetime of PV systems and limitations in recovering materials at sufficient purity. Silver is an exception, with future PV waste potentially supplying 30–45% of cumulative demand over the study period.
The resource impact assessment identifies gold, mainly used in inverters, as the largest contributor to resource depletion, followed by copper and silver. Indium is the dominant contributor to resource criticality because of limited reserves and concentrated refining capacity. Even hypothetical 100% closed-loop recycling would only partially reduce these impacts.
Overall, the study demonstrates that material availability could become an important constraint on large-scale PV deployment. Improving material efficiency, developing substitutes—particularly for copper and indium—and increasing recycling should therefore complement policies supporting domestic PV manufacturing and processing.
The surge in global solar photovoltaic (PV) deployment as a measure to combat climate change is undeniable. However, this growth comes with its own set of challenges, particularly concerning the materials required for silicon-based PV modules. In this study, we quantify future material demand for silicon-based PV modules, considering technological advancements in PV module efficiency and material intensity. The annual material demand is projected to increase significantly for indium (38–286 times), silver (4–27 times), and other materials (2–20 times) over the period from 2022 to 2050, depending on PV deployment scenarios. Indium and silver demand are notably influenced by PV technology choice. Cumulative indium demand during 2022–2050 could range from 0 kt (for 100 % passivated emitter and rear contact or tunnel oxide passivated contact PV) to 209 kt (for 100 % perovskite-silicon four-terminal tandem PV). Cumulative silver demand during the same period could vary from 144 kt (for 100 % passivated emitter and rear contact PV) to 1121 kt (for 100 % silicon heterojunction PV). One promising approach to mitigate the increasing demand for primary materials is closed-loop recycling. By implementing efficient PV collection and recycling processes, cumulative primary material demand could be reduced by 10 % to 30 % between 2022 and 2050.