As a response to climate change, substantial efforts are being made to achieve global net-zero greenhouse gas emissions by the year of 2050, as established by the Paris agreement. To decrease reliance on fossil fuels, we are transitioning to renewable energies and electrifying various sectors. However, certain segments of the global supply chain will still require carbon-based chemicals and energy carriers. CO2 electrolysis allows the use renewable electricity to electrochemically reduce air-captured CO2, producing chemical building blocks such as CO, ethylene and formate. These chemicals can then be converted into larger hydrocarbons, e.g. into synthetic diesel using the Fischer-Tropsch process. In this way, CO2 electrolysis can aid in closing the carbon cycle by converting CO2 emissions into valuable chemicals and fuels. Despite its promise, a few hurdles still hamper the industrialization of CO2 electrolysis. These are the relatively low energy efficiency, salt deposition, the inefficient use of CO2 due to carbonate cross-over and the necessity of scarce iridium-based anode catalysts. Most of the mentioned challenges can potentially be solved by novel, or optimized ionexchange membranes (IEMs) - these have a pivotal role in the process since they provide a conductive medium to selectively transport ions between the electrodes. Increasing the IEM’s ionic conductivity and permselectivity can increase the energy efficiency of the process and decrease cation cross-over and therefore salt deposition. Furthermore, an OH– selective membrane which rejects other anions such as carbonate, can potentially solve the carbonate-cross over issue. In this way, the goal of this work is to develop novel IEMs to address each of the challenges tied with CO2 electrolysis...@en

Nanofluidic membranes (NFMs) are gaining prominence as alternative ion-exchange membranes, because of their distinct selectivity mechanism, which does not rely on functional groups on a polymeric backbone but rather on charged nanopores that allow straight ion-conductive pathways for efficient ion transport. We measured the conductivity of commercial anodized aluminum oxide membranes with different pore sizes under different current densities and electrolyte concentrations. We also simulated a nanopore channel with charged walls between two electrolyte reservoirs. Our findings indicate that electrolyte concentration is the main parameter that determines NFM conductivity, with a linear dependence at least up to 1 M. Our study shows that the optimal pore length is between 0.5 and 5 μm considering the trade-off between selectivity and conductance. On the other hand, the conductance is not sensitive to the pore diameter. Conical nanopores are a way to increase conductance, but according to our results, this increase comes at the expense of selectivity. Our findings suggest that NFMs can outperform polymeric ion-exchange membranes in certain electrochemical applications, such as reverse electrodialysis, but not in applications that use low electrolyte concentrations on both sides of the membrane.

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CO2 electrolysis allows the sustainable production of carbon-based fuels and chemicals. However, state-of-the-art CO2 electrolysers employing anion exchange membranes (AEMs) suffer from (bi)carbonate crossover, causing low CO2 utilization and limiting anode choices to those based on precious metals. Here we argue that bipolar membranes (BPMs) could become the primary option for intrinsically stable and efficient CO2 electrolysis without the use of scarce metals. Although both reverse- and forward-bias BPMs can inhibit CO2 crossover, forward-bias BPMs fail to solve the rare-earth metals requirement at the anode. Unfortunately, reverse-bias BPM systems presently exhibit comparatively lower Faradaic efficiencies and higher cell voltages than AEM-based systems. We argue that these performance challenges can be overcome by focusing research on optimizing the catalyst, reaction microenvironment and alkali cation availability. Furthermore, BPMs can be improved by using thinner layers and a suitable water dissociation catalyst, thus alleviating core remaining challenges in CO2 electrolysis to bring this technology to the industrial scale.@en

Aqueous electrolytes used in CO2 electroreduction typically have a CO2 solubility of around 34 mM under ambient conditions, contributing to mass transfer limitations in the system. Non-aqueous electrolytes exhibit higher CO2 solubility (by 5–8-fold) and also provide possibilities to suppress the undesired hydrogen evolution reaction (HER). On the other hand, a proton donor is needed to produce many of the products commonly obtained with aqueous electrolytes. This work investigates the electrochemical CO2 reduction performance of copper in non-aqueous electrolytes based on dimethylformamide (DMF), n-methyl-2-pyrrolidone (NMP), and acetonitrile (ACN). The main objective is to analyze whether non-aqueous electrolytes are a viable alternative to aqueous electrolytes for hydrocarbon production. Additionally, the effects of aqueous/non-aqueous anolytes, membrane, and the selection of a potential window on the electrochemical CO2 reduction performance are addressed in this study. Experiments with pure DMF and NMP mainly produced oxalate with a faradaic efficiency (FE) reaching >80%; however, pure ACN mainly produced hydrogen and formate due to the presence of more residual water in the system. Addition of 5% (v/v) water to the non-aqueous electrolytes resulted in increased HER and formate production with negligible hydrocarbon production. Hence, we conclude that aqueous electrolytes remain a better choice for the production of hydrocarbons and alcohols on a copper electrode, while organic electrolytes based on DMF and NMP can be used to obtain a high selectivity toward oxalate and formate.@en

Polymeric ion-exchange membranes (IEMs) are key to many electrochemical processes, but their intrinsic selectivity limitations restrict scale-up possibilities. Nanofluidic IEMs, based on inorganic rigid materials and charged nanopores, offer a promising alternative. We present design criteria for selective nanofluidic membranes. We used commercial anodized aluminium oxide (AAO) membranes with varying pore sizes to measure permselectivity between different KCl concentrations. Our experiments reveal that membranes with 10-nm pores have permselectivities above 90%, comparable to those of polymeric IEMs, up to electrolyte concentrations of 0.15 vs. 0.75 M. To our knowledge, this is the highest reported ion selectivity for nanofluidic IEMs. Conversely, asymmetric AAO membranes featuring a thin selective layer, exhibited low permselectivity. We explored the influence of other parameters through simulations using the space-charge model. Our numerical results indicate that pore size and surface potential are the most sensitive parameters for increasing selectivity. Additionally, pore length has a minimum requirement for good performance although increasing it beyond the μm scale yields no significant result. This study highlights nanofluidic IEMs as a promising alternative to polymeric IEMs and their capability to improve performance of many electrochemical processes, especially those involving low electrolyte concentrations on at least one membrane side.

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Electrochemical reduction of carbon dioxide (CO₂R) poses substantial promise to convert abundant feedstocks (water and CO₂) to value-added chemicals and fuels using solely renewable energy. However, recent membrane-electrode assembly (MEA) devices that have been demonstrated to achieve high rates of CO₂R are limited by water management within the cell, due to both consumption of water by the CO₂R reaction and electro-osmotic fluxes that transport water from the cathode to the anode. Additionally, crossover of potassium (K⁺) ions poses concern at high current densities where saturation and precipitation of the salt ions can degrade cell performance. Herein, a device architecture incorporating an anion-exchange membrane (AEM) with internal water channels to mitigate MEA dehydration is proposed and demonstrated. A macroscale, two-dimensional continuum model is used to assess water fluxes and local water content within the modified MEA, as well as to determine the optimal channel geometry and composition. The modified AEMs are then fabricated and tested experimentally, demonstrating that the internal channels can both reduce K⁺ cation crossover as well as improve AEM conductivity and therefore overall cell performance. This work demonstrates the promise of these materials, and operando water-management strategies in general, in handling some of the major hurdles in the development of MEA devices for CO₂R.

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A novel ion separation methodology using a cation-exchange membrane modified with iron oxide nanoparticles (Fe3O4 NPs) coated with polyhexamethylene guanidine (PHMG) is proposed. The separation is performed in an electrodialysis cell, where firstly phosphate is electro-adsorbed to the PHMG@Fe3O4 NP coating, followed by a desorption step by applying an electric current.

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