Solid-state caloric effects as intrinsic thermal responses to different physical external stimuli (magnetic-, uniaxial stress-, pressure-, and electric-fields) can achieve a higher energy efficiency compared with traditional gas compression techniques. Among these effects, magnetocaloric energy conversion is regarded as the best available alternative and has been exploited extensively for promising application scenarios in the last decades. This review systematically introduces the magnetocaloric effect and its applications, and summarizes the corresponding representative magnetocaloric materials, as well as important progress in recent years. Specifically, the review focuses on some key understandings of the magnetocaloric effect by utilizing state-of-the-art technical tools such as synchrotron X-ray, neutron scattering, muon spin spectroscopy, positron annihilation spectroscopy, high magnetic fields, etc., and highlights their importance toward advanced materials design and development. An overview of the basic principles and applications of these advanced techniques on magnetocaloric materials is provided. Finally, the challenges and perspectives on further developments in this field are discussed. Further in-depth understanding and manufacturing technology advancement combined with fast-developed artificial intelligence and machine learning are expected to advance the magnetocaloric energy conversion technology closer to real applications.

Compared with traditional techniques, solid-state magnetocaloric phase transition materials (MPTMs), based on the giant magnetocaloric effect (GMCE), can achieve a higher energy conversion efficiency for caloric applications. As one of the most promising MPTMs, the hexagonal (Mn,Fe)₂(P,Si)-based compounds host some advantages, but the existing hysteresis and relatively unstable GMCE properties need to be properly tackled. In this study, it is found that substitutions with Ni, Pd, and Pt can maintain and even enhance the GMCE (≈8.7% maximum improvement of |Δs_m|). For a magnetic field change of Δμ₀H = 2 T, all samples obtain a |Δs_m| in the range of 20–25 J kg⁻¹ K⁻¹ with a low thermal hysteresis ΔT_hys (≤5.6 K). The performance surpasses almost all other (Mn,Fe)₂(P,Si)-based materials with ΔT_hys (<10 K) reported until now. The occupancy of substitutional Ni/Pd/Pt atoms is determined by X-ray diffraction, neutron diffraction, and density functional theory calculations. The difference in GMCE properties upon doping is understood from the competition between a weakening of the magnetic exchange interactions and the different degrees of orbital hybridization among 3d-4d-5d elements. The studies elaborate on the responsible mechanism and provide a general strategy through d-block doping to further optimize the GMCE of this materials family.

The Fe₂P type Mn–Fe–P–Si alloys exhibit a giant magneto-elastic first-order transition, but the large hysteresis limits their performance. Crystal structure evolution and magnetocaloric performance were investigated by varying the Mn and Fe contents at a constant V substitution of 0.02 in Fe₂P-type (Mn_1.17-xFe_0.73-yV_0.02) (P_0.5Si_0.5) (where x + y = 0.02). The V substitution of Fe content shows a larger reduction of hysteresis compared with the same substitution amount of Mn content. During magnetoelastic phase transition, V-substitution reduces the volume change and the volumetric stresses, providing a superior mechanical stability. Compound with the V substitution of Fe (y = 0.02) shows the best magnetocaloric effect with a low thermal hysteresis of 0.6 K. Our developed Mn_1.17-xFe_0.73-yV_0.02P_0.5Si_0.5 alloys are excellent materials for room-temperature magnetic heat-pumping applications by using a permanent magnet.

Zero thermal expansion (ZTE) materials with the advantage of an invariable length with varying temperatures are in high demand for modern industry but are relatively rare for metals. Fe-based Laves phases attract significant attention due to the rich and intriguing physical properties resulting from the coupling between crystal, electric, and magnetic structures. In this work, the structural, magnetic transition, thermal expansion, and magnetocaloric effect of single-phase Fe_2-xHf_0.80Nb_0.20 Laves phase alloys were investigated by means of macroscopic magnetic measurements, Mössbauer spectroscopy, and X-ray diffraction at the temperature range of 4.2-400 K. With the introduction of Fe vacancies, the ZTE coefficient of −1.2 ppm/K is smaller than that (1.7 ppm/K) of stoichiometric Fe₂Hf_0.80Nb_0.20 alloy. Meanwhile, the magnetic entropy change experiences an enhancement from 0.39 to 0.50 J/kg K at a magnetic field change of 2 T. These improved properties are attributed to the vacancy-induced coexistence of ferromagnetic and antiferromagnetic phases, as evidenced by variable-temperature X-ray diffraction and Mössbauer spectroscopy. This work unveils a promising avenue for new zero thermal expansion materials by controlling the vacancies at magnetic atom positions in Fe-based Laves phase alloys.

The transition-metal based alloy system YNi _4-xCo _xSi shows a second-order ferromagnetic-to-paramagnetic transition near room temperature. Here, the magnetic structure, the magnetocaloric properties and the magnetic anisotropy of YNi _4-xCo _xSi (x = 0–4) are investigated. For x = 3.5, 3.75 and 4.0 a Curie temperature near room temperature is observed with T _C = 250, 283 and 310 K, respectively. In orientated YNi _4-xCo _xSi powder samples the c axis of the hexagonal crystal structure is found to be the easy magnetic axis, with a large dominant K ₂ anisotropy constant (K ₂ > K ₁ > 0). The magnetic structure and the preferred atomic position for Ni are demonstrated by neutron diffraction measurements. We have found a dramatic decrease in the magnetic moment at the 3 g site in the CaCu ₅-type structure (space group P6/mmm), the saturation magnetization and the Curie temperature with increasing Ni concentration.

The magnetocaloric properties of Mn₅Si_1-xP_xB₂ (0 ≤ x ≤ 1) compounds were studied for energy harvesting applications. The crystal structure and the magnetic structure were characterized by powder X-Ray Diffraction and powder Neutron Diffraction. The results indicate that these magnetocaloric materials crystallize in the tetragonal Cr₅B₃-type crystal structure. The introduction of P causes a stretching of the c axis and compression of the a-b plane, leading to a decrease in the unit-cell volume V. In the ferromagnetic state the magnetic moments align within the a-b plane, and the magnetic moment of the Mn1 atom on the 16 l site is larger than that of the Mn2 atom on the 4c site. The Curie temperature T_C can be adjusted continuously from 305 K (x = 1) to 406 K (x = 0) by replacing Si with P. The corresponding magnetic entropy change varies from 1.90 Jkg⁻¹K⁻¹ (x = 0) to 1.35 Jkg⁻¹K⁻¹ (x = 1) for a magnetic field change of 1 T. The PM-FM transition in these compounds corresponds to a second-order phase transition. Mn₅Si_1-xP_xB₂ compounds exhibit a magnetization difference of 28.1 - 31.3 Am²kg⁻¹ for a temperature span of 30 K around T_C in an applied magnetic field of 1 T. The considerable change in magnetization, the tunable T_C near and above room temperature and the absence of thermal hysteresis make these compounds promising candidates for magnetocaloric energy harvesting materials.

The emerging all-d-metal Ni(Co)MnTi-based Heusler compounds attract extensive attention because it can potentially be employed for solid-state refrigeration. However, in comparison to the abundant physical functionalities in bulk conditions, the hidden properties related to the NiCoMnTi-based Heusler nanoparticles (NPs) have not yet been investigated experimentally. Here, we present NiCoMnTi Heusler NPs that have been manufactured by spark ablation under Ar gas flow, and the related magnetic and microstructural properties have been studied. Compared with the bulk sample, it is found that the magneto-structurally coupled transition in the bulk sample has collapsed into a magnetic transition for the NPs sample. Superparamagnetic NPs with widely distributed dislocations have directly been observed by high-resolution transmission electron microscopy. For the NPs, the magnetocrystalline anisotropy constant is 3.54 × 10⁴ J/m³, while the saturation magnetization after post-treatment has been estimated to be around 26 Am² kg⁻¹. Our current research reveals that Ni-Co-Mn-Ti-based quaternary NPs could show interesting properties for future nano-application, and the produced NPs will further expand the functionalities of this material family.

Recently, the all-d-metal Ni(Co)MnTi based Heusler compounds are found to have a giant magnetocaloric effect (GMCE) near room temperature and manifest different functionalities like multicaloric effects, which can be employed for solid-state refrigeration. However, in comparison to other traditional Heusler compounds, the relatively large thermal hysteresis (ΔT_hys) and moderately steep ferromagnetic phase transition provides limitations for real applications. Here, we present that fast solidification (suction casting) can sufficiently tailor the GMCE performance by modifying the microstructure. Compared with the arc-melted sample, the magnetic entropy change of the suction-casted sample shows a 67% improvement from 18.4 to 29.4 Jkg⁻¹K⁻¹ for a field change (∆μ₀H) of 5 T. As the thermal hysteresis has maintained a low ΔT_hys value (5.5 K) for the enhanced first-order phase transition, a very competitive reversible magnetic entropy change of 21.8 Jkg⁻¹K⁻¹ for ∆μ₀H = 5 T is obtained. Combining high-resolution transmission electron microscopy (HRTEM) and positron annihilation spectroscopy (PAS) results, the difference in lattice defect concentration is found to be responsible for the significant improvement in GMCE for the suction-cast sample, which suggests that defect engineering can be applied to control the GMCE. Our study reveals that fast solidification can effectively regulate the magnetocaloric properties of all-d-metal NiCoMnTi Heusler compounds without sacrificing ΔT_hys.

In this work, the magnetocaloric effect and negative thermal expansion in melt-spun Fe₂Hf_0.83Ta_0.17 Laves phase alloys were studied. Compared to arc-melted alloys, which undergo a first-order magnetoelastic transition from the ferromagnetic to the antiferromagnetic phase, melt-spun alloys exhibit a second-order transition. For Fe₂Hf_0.83Ta_0.17 ribbons, we observed a large volumetric coefficient of negative thermal expansion of −19 × 10⁻⁶ K⁻¹ over a wide temperature range of 197 – 297 K and a moderate adiabatic temperature change of 0.7 K at 290 K for a magnetic field change of 1.5 T. The magnetic field dependence of the transition temperature (dT_t/dµ₀H = 4.4 K/T) for the melt-spun alloy is about half that of the arc-melted alloy (8.6 K/T). The origin of second-order phase transition of the melt-spun alloy is attributed to the partially suppressed frustration effect, which is due to the atomic disorder introduced by the rapid solidification.

The influence of doping with the 5d transition metal W has been studied in the quaternary (Mn,Fe)₂(P,Si) based giant magnetocaloric compounds, which is one of the most promising systems for magnetic refrigeration. It is found that W substitution can separately decrease the Curie temperature T_C and retain the thermal hysteresis ∆T_hys at an almost constant level (∼5 K) for Mn_0.6Fe_1.27-xW_xP_0.64Si_0.36 (x ≤ 0.02). Low-content W doping conserves the good magnetocaloric effect (MCE) without an obvious degradation. For x ≤ 0.02 the average magnetic entropy change |∆S_m| amounts to 11.4 Jkg⁻¹K⁻¹ for an applied magnetic field change of 2 T and the adiabatic temperature change ∆T_ad amounts to 3.9 K for an applied magnetic field change of 1.5 T. The occupancy of substitutional W atoms is determined by XRD experiments and DFT calculations. Our studies provide a good strategy to further optimize the MCE of this material family.