Recently, deep eutectic solvents (DES) have been considered as possible electrolytes for the electrochemical reduction of CO2 to value-added products such as formic and oxalic acids. The applicability of pure DES as electrolytes is hindered by high viscosities. Mixtures of DES with organic solvents can be a promising way of designing superior electrolytes by exploiting the advantages of each solvent type. In this study, densities, viscosities, diffusivities, and ionic conductivities of mixed solvents comprising DES (i.e., reline and ethaline), methanol, and propylene carbonate were computed using molecular simulations. To provide a quantitative assessment of the affinity and mass transport of CO2 and oxalic and formic acids in the mixed solvents, the solubilities and self-diffusivities of these solutes were also computed. Our results show that the addition of DES to the organic solvents enhances the solubilities of oxalic and formic acids, while the solubility of CO2 in the ethaline-containing mixtures are in the same order of magnitude with the respective pure organic components. A monotonic increase in the densities and viscosities of the mixed solvents is observed as the mole fraction of DES in the mixture increases, with the exception of the density of ethaline-propylene carbonate which shows the opposite behavior due to the high viscosity of the pure organic component. The self-diffusivities of all species in the mixtures significantly decrease as the mole fraction of DES approaches unity. Similarly, the self-diffusivities of the dissolved CO2 and the oxalic and formic acids also decrease by at least 1 order of magnitude as the composition of the mixture shifts from the pure organic component to pure DES. The computed ionic conductivities of all mixed solvents show a maximum value for mole fractions of DES in the range from 0.2 to 0.6 and decrease as more DES is added to the mixtures. Since for most mixtures studied here no prior experimental measurements exist, our findings can serve as a first data set based on which further investigation of DES-containing electrolyte solutions can be performed for the electrochemical reduction of CO2 to useful chemicals.

In industrial electrochemical processes it is of paramount importance to achieve efficient, selective processes to produce valuable chemicals while minimizing the energy input. Although the electrochemical reduction of CO ₂ has received a lot of attention in the past decades, an economically feasible process has not yet been developed. Typically, the electrochemical reduction of CO ₂ is paired to water oxidation, forming oxygen, but an alternative strategy would be coupling the CO ₂ reduction reaction to an oxidation in which a higher-value product is co-produced, significantly improving the economic feasibility for CO ₂ reduction as a whole. Importantly, both reactions need to be chosen wisely to ensure their compatibility and to minimize the voltage requirements for the redox system. In this study, as an example of this approach, we demonstrate such a match: the electroreduction of CO ₂ to CO, paired with the electrooxidation of 1,2-propanediol to lactic acid. Combining these reactions decreases energy consumption by 35%, increases product value of the system, and results in combined faradaic efficiencies of up to 160% when compared to the CO ₂ reduction reaction in which oxygen is formed in the anode.

The number of chemical processes transferred from a batch-wise approach to continuous flow is increasing, due to several advantages of continuous over batch: processes can be operated at more extreme conditions, resulting in higher speed and efficiency. Thus it is critical to evaluate key performance indicators real-time and in-line. For fluid handling processes like mixing and filling, the viscosity of the process fluid is a critical parameter. Also, for non-Newtonian fluids the viscosity varies with the shear rate. Hence the measured rheology is affected by intrusive sensor designs. Moreover, in view of fouling prevention and safety, the pipe wall should not be punctured. We propose a new concept to measure the viscosity as a function of shear rate by measuring the liquid velocity profile in and the pressure drop over the sensor. The concept is in-line, real-time, does not puncture the pipe wall and is non-intrusive. Here, we report on the development and performance of the tomographic ultrasonic velocity meter, which is part of said concept. The device consisted of 9 transducers distributed along the outer surface of a pipe. Tomographic time delay inversion was used to extract the liquid velocity profiles. The performance of the entire measurement chain was predicted using simulations. The transfer functions and acoustic wave fields were measured using a hydrophone setup. The device was tested with water and a high viscosity Newtonian liquid. The sensor successfully measured liquid velocity profiles.

Abstract: A continuous electrochemical process with integrated product separation has been developed for production of 2,5-furandicarboxylic acid (FDCA) by oxidation of 5-(hydroxymethyl)furfural (HMF) in aqueous alkaline media on non-noble Ni/NiOOH foam electrodes at ambient conditions. Initially, voltammetry studies were performed in both, acid and alkaline media, on various catalyst materials: Au, Au₃Pd₂, Pt, PbO₂, Ni/NiOOH and graphite. Preparative electrolysis was performed on Au, Au₃Pd₂, Pt, PbO₂, Ni/NiOOH electrodes in a divided glass cell and Ni/NiOOH showed the best performance with an FDCA yield of ≈ 90% and a Faradaic efficiency of ≈ 80%. The electrolysis conditions were then optimized to industrially relevant conditions in a filter-press type flow reactor with Ni/NiOOH foam anode. HMF concentrations as high as 10 wt% were converted to FDCA at pH 12 in a buffer free 0.1 M Na₂SO₄ electrolyte with continuous addition of NaOH to maintain constant pH. An FDCA separation yield up to 95% was achieved via pH shift crystallization. The electrolysis and FDCA separation results were used for the design and construction of a bench-scale system where continuous FDCA production, including integrated product separation, was tested and reported in this work. This publication for the first time presents a continuous electrochemical FDCA production system with integrated product separation at industrially relevant product concentrations, 10 wt% HMF, and utilizing non-noble electrode materials.