Lithium-ion batteries are ubiquitous in applications ranging from portable electronics to electric vehicles. Irrespective of the application, reliable real-time estimation of battery state of health (SOH) by on-board computers is crucial to the safe operation of the battery, ultimately safeguarding asset integrity. In this Article, we design and evaluate a machine learning pipeline for estimation of battery capacity fade—a metric of battery health—on 179 cells cycled under various conditions. The pipeline estimates battery SOH with an associated confidence interval by using two parametric and two non-parametric algorithms. Using segments of charge voltage and current curves, the pipeline engineers 30 features, performs automatic feature selection and calibrates the algorithms. When deployed on cells operated under the fast-charging protocol, the best model achieves a root-mean-squared error of 0.45%. This work provides insights into the design of scalable data-driven models for battery SOH estimation, emphasizing the value of confidence bounds around the prediction. The pipeline methodology combines experimental data with machine learning modelling and could be applied to other critical components that require real-time estimation of SOH.

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Industrial-scale component maintenance is shifting towards novel Predictive Maintenance (PdM) strategies supported by Big Data Analytics (BDA). This has resulted in an increased effort to implement Artificial Intelligence (AI) decision making into new maintenance paradigms. The transition of AI into industry faces significant challenges due to the inherent complexities of industrial operations, such as variability in components due to manufacturing, integration, dynamic operating environments and variable loading conditions. Therefore, AI in critical industrial systems requires more advanced capabilities such as robustness, scalability and verifiability. This paper presents the first Deep Learning (DL) based strategy for the classification of the State-Of-Health (SOH) of Electromagnetic Relays (EMR). The DL strategy scales with high-volumes of multivariate time-series data whilst automating labour intensive feature extraction requirements. The method proposed in our paper, combines a Convolutional-Auto-Encoder (CAE) with a Temporal Convolutional Neural Network (TCN), referred to as EMR-SOH CAE-TCN pipeline. Model uncertainty and SOH confidence bounds are approximated by Monte-Carlo dropout. Our pipeline is trained and evaluated on data generated from EMR life-cycle tests. We report a high classification accuracy and discriminatory power of the EMR-SOH classifier. The findings from our paper demonstrate the potential of AI pipelines for maintenance decision making of components in critical applications, providing a transferable AI based PdM solution that scales with large data quantities.

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Electrochemical capacitors (ECs) have only recently been considered as an alternative power source for telemetry sensors of drilling equipment for geothermal or oil and gas exploration. The lifecycle analysis and modelling of ECs is underrepresented in literature in comparison to other storage devices e.g. Li-ion batteries. This paper investigates the degradation of ECs when cycled outside the manufacturer-specified operating temperature envelope and proposes a machine learning-based approach for modelling the degradation. Experimental results show that end of life, defined as a 30% decrease in capacitance, occurs at 1,000 cycles when the environmental temperature exceeds the maximum operating temperature by 30%. The life-cycle test data is then used as an input to a Gaussian process regression (GPR) algorithm to predict the capacitance fade trend. The GPR is validated on a total of nine commercial cells from two different manufacturers, achieving an average root mean squared percent error of less than 2% and a mean calibration score of 93% when referenced to a 95% confidence interval. The model can be utilized to determine the EC degradation rate at a range of operating temperature values.

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Lithium-ion batteries power numerous systems from consumer electronics to electric vehicles, and thus undergo qualification testing for degradation assessment prior to deployment. Qualification testing involves repeated charge–discharge operation of the batteries, which can take more than three months if subjected to 500 cycles at a C-rate of 0.5C. Accelerated degradation testing can be used to reduce extensive test time, but its application requires a careful selection of stress factors. To address this challenge, this study identifies and ranks stress factors in terms of their effects on battery degradation (capacity fade) using half-fractional design of experiments and machine learning. Two case studies are presented involving 96 lithium-ion batteries from two different manufacturers, tested under five different stress factors. Results show that neither the individual (main) effects nor the two-way interaction effects of charge C-rate and depth of discharge rank in the top three significant stress factors for the capacity fade in lithium-ion batteries, while temperature in the form of either individual or interaction effect provides the maximum acceleration.@en

Decarbonization of marine transport is a key global issue, with the carbon emissions of international shipping projected to increase 23% to 1090 million tonnes by 2035 in comparison to 2015 levels. Optimization of the energy system (especially propulsion system) in these vessels is a complex multi-objective challenge involving economical maintenance, environmental metrics, and energy demand requirements. In this paper, data from instrumented vessels on the River Thames in London, which includes environmental emissions, power demands, journey patterns, and variance in operational patterns from the captain(s) and loading (passenger numbers), is integrated and analyzed through automatic, multi-objective global optimization to create an optimal hybrid propulsion configuration for a hybrid vessel. We propose and analyze a number of computational techniques, both for monitoring and remaining useful lifetime (RUL) estimation of individual energy assets, as well as modeling and optimization of energy use scenarios of a hybrid-powered vessel. Our multi-objective optimization relates to emissions, asset health, and power performance. We show that, irrespective of the battery packs used, our Relevance Vector Machine (RVM) algorithm is able to achieve over 92% accuracy in remaining useful life (RUL) predictions. A k-nearest neighbors algorithm (KNN) is proposed for prognostics of state of charge (SOC) of back-up lead-acid batteries. The classifier achieved an average of 95.5% accuracy in a three-fold cross validation. Utilizing operational data from the vessel, optimal autonomous propulsion strategies are modeled combining the use of battery and diesel engines. The experiment results show that 70% to 80% of fuel saving can be achieved when the diesel engine is operated up to 350 kW. Our methodology has demonstrated the feasibility of combination of artificial intelligence (AI) methods and real world data in decarbonization and optimization of green technologies for maritime propulsion.

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Downhole tools are complex electro-mechanical systems that perform critical functions in drilling operations. The electronics within these systems provide vital support, such as control, navigation and front-end data analysis from sensors. Due to the extremely challenging operating conditions, namely high pressure, temperature and vibrational forces, electronics can be subjected to complex failure modes and incur operational downtime. A novel Artificial Intelligence (AI)-driven Condition Based Maintenance (CBM) support system is presented, combining Bottom Hole Assembly (BHA) data with Big Data Analytics (BDA). The key objective of this system is to reduce maintenance costs along with an overall improvement of fleet reliability. As evidenced within the literature review, the application of AI methods to downhole tool maintenance is underrepresented in terms of oil and gas application. We review the BHA electronics failure modes and propose a methodology for BHA-Printed Component Board Assemblies (PCBA) CBM. We compare the results of a Random Forest Classifier (RFC) and a XGBoost Classifier trained on BHA electronics memory data cumulated during 208 missions over a 6 months period, achieving an accuracy of 90 % for predicting PCBA failure. These results are extended into a commercial analysis examining various scenarios of infield failure costs and fleet reliability levels. The findings of this paper demonstrate the value of the BHA-PCBA CBM framework by providing accurate prognosis of operational equipment health leading to reduced costs, minimised Non-Productive Time (NPT) and increased operational reliability.

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