This editorial is referred to the Special Issue (SI) “Smart Condition Assessment of Railway Infrastructure” which aims to bring together the latest research studies, findings, and achievements regarding the smart condition assessment of railway infrastructure to prevent critical failure mechanisms. This SI counted with 20 high quality technical and scientific contributions involving 112 authors of 5 countries.

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Railway track transitions are zones where there is an abrupt change in the track-ground structure. They are often the location of rapid track deterioration, which means more frequent track maintenance is needed compared to plain line tracks. With the aim of reducing maintenance, modern transition zone designs use tapered stiffness earthwork profiles to minimise train-track dynamics. However, there has been limited comparison regarding the effect of different tapered profiles on dynamic behaviour. Therefore, this paper's novelty is the investigation of the performance of different earthwork designs in smoothing stiffness transition's considering different types of improvement and also train speed. To do so, first a 3D finite element track model is developed, with support conditions transitioning from an earth embankment onto a concrete bridge. A dynamic moving train load is simulated using a rigid multi-body approach capable of accounting for train-track interaction. The model is used to study the effect of four earthwork solutions with differing stiffness tapers. For each scenario, two different track structure types (ballast and concrete slab) are considered, along with different magnitudes of ground improvement. Lastly, the effects of train speed are explored. It is found tapered earthwork solutions for ballasted tracks show greater dynamic improvement compared to slabs due to their reduced bending stiffness. Further, the more complex improvement geometries such as double trapezoid shapes offer some additional improvement at locations within 3 m of the bridge. However, when considering such tapered stiffness-based earthwork solutions, additional factors such as constructability must also be considered.

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The railway ballast layer provides the function of bearing loading, resisting geometry degradation, and drainage. In those related research, the behaviour of ballast assembly can be obtained by laboratory (or in-situ) tests. Limited simulation methods can be used to analyse the behaviour of ballast particles at the mesoscopic level. The numerical simulations based on the Discrete Element Method (DEM) are employed, which treat every ballast particle as a calculation component. However, the efficiency of DEM simulation is very low due to the algorithm and a very large number of elements. This paper analysed the efficiency-related questions of the DEM modelling. The influence of particle shape and contact properties on the force behaviour is studied. Further, an optimised multi-layer ballast track model is introduced based on the most influential ballast areas. In such areas, particles are generated with an irregular shape to ensure the reliability of results, and particles except that area are generated with a rolling resisted ball shape to decrease the number of elements. A series of lateral resistance simulations are conducted to show and validate the accuracy and efficiency of this method in the dimension of the single sleeper section. Results show that this optimised multi-layer model building method largely improves efficiency, and it can provide accurate data.

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Differential railway track settlement can result in ballast voids, leading to sleepers that hang from the rail and are no longer supported by the ballast. These hanging sleepers are damage for track component. As a solution, this paper proposes and investigates a new concept sleeper with a wedge-shaped geometry, intended to stimulate the migration of ballast into any voids, thus reducing the occurrence of hanging sleepers. A series of scaled laboratory tests and 2D and 3D discrete element simulations are used to investigate different wedge-shaped geometries. The investigations include the wedge type (single long wedge versus multiple mini-wedges) and the wedge angle (30, 45, 60 degrees). First, the scaled laboratory tests are used to study the performance of different wedge geometries. Next, 3D DEM simulations are performed to analyse the contact forces in the ballast due to different wedge designs. Finally, 2D DEM simulations are performed to study the settlement behaviour. The main conclusions are that a single long wedge is preferable compared to multiple smaller wedges. when the wedge sleeper angle is larger than the ballast's angle of repose, particles have the freedom to migrate into the settlement induced voids. Also, an increased wedge sleeper angle stimulates greater particle migration and thus improves the support correction. However the longer wedge also leads to a decrease in effective ballast height under sleeper which may make retrofitting on existing lines challenging.

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Railway ballast performance is dictated by a complex mix of mechanical properties. These effect its performance at the particle level for example in terms of particle degradation, but also at the track system level in terms of settlement and stability. Therefore this paper seeks to develop new understandings of ballast behaviour and identify opportunities for future research directions. First, ballast particle size and size distribution curves are discussed, considering opportunities to improve breakage, settlement and drainage characteristics. Next, particle geometry is discussed, with a focus on form, angularity and surface texture. This is followed by a discussion on the degradation mechanisms of ballast particles and the effect of fouling on permeability. Next, techniques to assess and improve ballast bulk density are discussed, such as ground penetration radar and dynamic track stabilisation. Testing methods for studying ballast are also reviewed, first considering both smaller-scale tests such as direct shear tests and the Los Angeles abrasion test. Then larger-scale laboratory testing is discussed, including large-diameter dynamic triaxial testing and the use of full-scale laboratory tracks. Finally, conclusions are drawn and suggestions for future research directions are given.

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Sleeper spacing has been a taboo subject throughout the railway’s history. Safety concerns related to the structural integrity have been the main causes of not addressing this matter. There are no specific and clear recommendations or guidelines in relation to this matter and the distances do not go more than 0.8 m. In order to go beyond this current situation, the following research paper analyses the influence of the spacing between sleepers on the behaviour of ballasted tracks by performing a dynamic simulation with finite elements in two dimensions for different track configurations, different elements, geometries, and separations within the frame of the ODSTRACK project. The variables studied are the vertical displacements, the forces and stresses on the most important elements of the superstructure, as well as the vertical accelerations in the sleepers and the train. The values obtained from the numerical simulations were compared with the maximum permitted values according to the guidelines. To limit this distance to the most restrictive variable among those analysed, it is necessary to make important assumptions, such as the permissible values and effective support contact areas between the sleepers and the ballast. The preliminary analyses carried out shed light on a possible increment of the spacing between sleepers’ axes up to more than 0.8 m. This suggests that important savings in railways construction costs can be achieved, and they will help to develop the next stage of the ODSTRACK project.

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Railway track transition zones are areas where there is a sudden change in the track-ground structure. They include changes between ballasted and slab track, bridge approaches, and tunnel entry/exits. They are often the location of rapid track deterioration, and therefore this paper investigates the use of auxiliary rails and soil improvement to minimise train-track-ground dynamic effects. To do so, a 3D finite element model is developed using eight-node solid elements and a perfectly matched layer absorbing boundary condition. A moving train load is simulated using a sprung mass model to represent train-track interaction. After presenting the model, it is validated against field data collected on both a plain line and at a transition zone. Once validated, a sensitivity study is performed into auxiliary rails and soil improvement. It is found that auxiliary rails can improve the dynamic characteristics of the track across the transition, and that more widely spaced auxiliary rails provide greater benefit compared to closely spaced ones. Regarding soil improvement, a large benefit is found, and for the material properties under investigation, the effect of soil stiffening is greater than using auxiliary rails.

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Crumb rubber (CR) has been proposed to apply in the ballast or sub-ballast layer for ballast degradation mitigation and vibration (noise) reduction. The CR can change the ballast layer stiffness, which can affect the train-track-subgrade dynamic performance and cause travel comfort and safety issues. Towards this, this study aims at confirming 1) how much the CR application can affect the dynamic performance of train and ballast layer; 2) to what extent the CR-ballast layer can distribute the train loadings to reduce subgrade surface stress. To achieve this aim, a whole train-track-subgrade system model was built by coupling multibody dynamics (MD), discrete element method (DEM) and finite difference method (FDM). The MD was used to build the train, including one vehicle body, two bogies and four wheelsets. The DEM was used to build the ballasted track, including rail, sleepers and ballast layer. The FDM was used to build the subgrade. Using the coupled model, the dynamic performance of train and track were studied, including the vehicle body acceleration, wheel-rail force, rail dynamical bending moment, sleeper acceleration, sleeper displacement and ballast acceleration. In addition, the energy dissipation of the ballast bed was also presented. For the subgrade, the subgrade surface acceleration and surface stress were measured and analysed. In the model, different CR size and percentage were considered. Results show that using the CR in ballast layer can increase the accelerations of sleeper, rail and train. But it can decrease the ballast degradation, subgrade surface acceleration and subgrade surface stress. CR helps consume train loading energy, reducing the energy that has to be consumed by ballast friction. Small size CR (8–22.4 mm) has greater influence on dynamic performance of the whole train-track-subgrade system than big size CR (9.5–63 mm). In summary, 10% percentage of CR-ballast mixture is recommended, and for CR size it is difficult to give a recommendation. Small size CR increase ballast acceleration more than big size CR, but small size CR are better at improving sleeper displacement, subgrade stress and ballast bed stress.

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The properties of railway ballast material are affected by the local geologies and climatic environments from which the parent rock is sourced. These factors can make it challenging to select the most appropriate material for railway applications. To address this issue, this paper first reviews the means of ballast selection in complex environments across the world. The selection criteria for ballast materials are compared and test methods for ballast quality quantification are summarised. Next, ballast parent rock types and the implications of mining approaches are discussed, before analysing ballast morphology with respect to ballast size and shape. Then ballast petrography is reviewed with a focus on the effect of mineral composition on performance. Finally, some promising future ballast technologies are discussed with a focus on environmental performance. These include recycled ballast, asphaltic materials, steel slag and ballast gluing. The review shows that regarding ballast selection means and criteria, the number and type of quantitative indicators varies greatly between countries. In particular there are divergences in test methods and quantitative indicators for ballast quality considering material types and local geologies. Suggested future research directions are proposed, such as the effect of tamping and dynamic track stabilisation on ballast properties.@en

Railway ballast is normally made of crushed rocks with grading (particle size distributions). Ballast is inevitably suffering from more rapid degradation. Because ballast keeps undergoing and dissipating most of the train loadings, furthermore, the train speed and freight weight are increasing, causing more intensive loadings to ballast. To prolong ballast service time and reduce ballast maintenance cost, more studies need to be performed on the ballast degradation reduction, ballast inspection, and ballast assessment. Therefore, earlier distinguished studies on these three aspects are introduced, summarized and discussed in this chapter, toward the final goal of providing research gaps, engineering guidance, and maintenance advice.

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Under the high requirement of ballast materials and the frequent maintenance of high-speed and heavy-haul railway, the maintenance cost and material consumption become an important problem. Several methods are used to increase the stability and service life of railway structure, also using recycled materials in ballast bed construction can be a way for railway sustainable development. Thus, an idea of using furnace slag as the sub-ballast was put forward in this research. To qualify the performance of furnace slag, a series of tests were carried out, including single particle crushing test, direct shear test, box stiffness test, and the crushed stone which is the traditional sub-ballast material was used as a comparison. In addition, the test and numerical simulation on box stiffness were carried. Results show that furnace slag has less possible to breakage and abrasion, its shear resistance is 16.46%–19.48% higher, and 20.44%–26.04% decrease in shear dilatancy. However, the stiffness for single particle shows not much difference, the box stiffness test and simulation indicated that furnace slag has a higher capacity and better elasticity. Based on that, this research provides the feasibility of using furnace slag as the sub-ballast, and it works as an environment-friendly way in railway construction.@en

To enhance the stability of continuous welded rail (CWR) tracks, frictional sleepers have been developed. The frictional sleepers are new types of sleepers with grooves on the bottom, and different bottom grooves improve lateral resistances at different magnitudes. In this study, single sleeper push test (SSPT) and its model with discrete element method (DEM) were carried out to confirm how much arrowhead groove frictional (AGF) sleeper increases the lateral resistance of ballasted track. The SSPTs were performed to confirm the lateral resistance results, and also to validate and calibrate the DEM models. With the validated models, the groove factors influencing the lateral resistances were studied, including groove sizes (depth, width), arrowhead groove direction and groove numbers. The reason of lateral resistance improvement was studied at mesoscopic level, including the ballast-sleeper contact numbers and contact force chains. Results show that applying the AGF sleeper is able to improve lateral resistance by 7–24%, and it can provide enough lateral resistance after reducing ballast shoulder width from 500 mm to 300 mm. The AGF sleeper can improve the sleeper-ballast interaction by increasing sleeper-ballast contact number. The study is helpful for frictional sleeper design, further improving track stability.

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Lateral and longitudinal resistance of ballasted track are two main indicators for the track stability quantification. Aiming at improving the lateral and longitudinal resistance, nailed sleeper is studied with single sleeper push tests (SSPTs) and discrete element modelling (DEM). The SSPTs were applied to study how much resistance the nailed sleeper can improve, considering different nail lengths (100, 200, 400 mm), and also used to calibrate and validate the DEM models. With the validated DEM models, different simulation conditions were performed and compared to confirm the optimal nail length (100, 200 mm) and nail number (2, 4). Results show that applying nailed sleepers improves the lateral resistance by 53.7% and the longitudinal resistance by 39.2%. 4 nails, compared to 2 nails, can increase lateral and longitudinal resistance by 20.2% and 10.6% (nail length: 100 mm) as well as 37.0% and 33.5% (nail length: 200 mm), respectively.

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In the present paper the mechanical behavior of two types of Kunststof Lankhorst Product (KLP) sleeper, namely low-density polyethylene sleeper (LDPE-16) and high-density polyethylene sleeper (HDPE-25) with 16 mm and 25 mm steel bars diameter, are studied. To this end, the static, dynamic, and longtime static three points bending moment tests are performed. The HDPE-25 and LDPE-16 with six strain gauges are mounted on the steel bars to assess their mechanical responses. Moreover, a Finite Element Method (FEM) model is developed to perform sensitivity analysis on 16 mm HDPE (HDPE-16) and 25 mm LDPE (LDPE-25) based on different steel bar diameters. The results showed that the LDPE-16 steel bar yielded under a load of 30 kN for 4 hours, while HDPE-25 showed significant resistance. Numerical results showed that HDPE-25 is overdesigned and can be replaced by LDPE-25, which is lighter in weight and lower in price. The natural frequencies of HDPE-25 were almost 16%, 19%, 16%, and 33% higher than the three first bending frequencies and first torsion frequency of LDPE-25, respectively. These findings prove the better performance of LDPE-25 in the case of preventing resonance. In addition, the exural modulus of HDPE-25 was almost 42%, 45%, and 65% higher than that of HDPE-16, LDPE-25, and LDPE-16, respectively.

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Ballast rheology is a phenomenon that describes movements of ballast particles due to the discrete nature, which eventually leads to the ballast bed fluid deformation after a long-time service. In most cases, ballast rheology is the main reason of track irregularity that leads to some track defects, e.g., hanging sleeper and mud spots. Therefore, it is significant to confirm the ballast rheology mechanism, which not only benefits for alleviating track defects, prolonging track service and providing safe transportation, but also provides an innovated means for accurately calibrating the discrete element method (DEM) models. Towards this aim, the Particle Image Velocimetry (PIV) is utilised to study ballast rheology through measuring ballast particle displacements in the single sleeper push test (SSPT). The ballast rheology results are compared with those from the DEM SSPT model, through which the DEM model is calibrated. Results show that the PIV is an effective technical means for ballast rheology study and DEM model calibration. This study is helpful for the researchers to build more precise DEM models, further providing theoretical methodology for ballast track construction and innovations.

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Railway ballast beds bear cyclic loadings from vehicles and deteriorate due to ballast particle degradation (breakage and abrasion), ballast pockets (subgrade defects), fouling (or contamination) and plastic deformation of the beds. Ballast bed deterioration changes the ballast track geometry, which leads to uncomfortable rides, exacerbates wheel-rail interactions and, most importantly, causes safety issues (e.g., derailment). To align the track geometry, tamping is the most widely used means of filling ballast-sleeper gaps and homogenizing ballast beds. Although many studies have been performed on tamping, some necessary research gaps still need to be addressed. To stress the research gaps, tamping studies are critically reviewed in this paper, and the tamping mechanisms, challenges and proposed solutions are introduced and discussed. This review aims to 1) help researchers discover important research directions related to tamping, 2) propose means for tamping methodology improvement/development, and 3) provide advice for developing novel railway track maintenance.

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In the structural health monitoring for railway crossings, identifying the condition stages of the crossing elements is an important step for the crossing condition assessment. This paper presents the condition stages identification procedure using the multi-body system method. This study is carried out on the 1:9 crossings that are most commonly used in the Dutch railway and suffering a lot from damages. By introducing different types of damage into the vehicle-crossing model and compare the dynamic responses with the measurement results, the condition stages of the monitored crossing can be identified. The simulation results show that the development of vertical irregularity and clip damage are clearly reflected on the change of wheel-rail contact force and the rail vertical acceleration. The findings of this study can be further applied in the structural health monitoring (SHM) system for railway crossings developed by TU Delft.@en

The discrete element method (DEM) has been confirmed as an effective numerical method for modelling railway ballast, and successfully used to analyse a wide range of ballast-related applications (e.g. geomaterials). However, there still exists some aspects under development. Among them, the model calibration can be the most significant one (morphology, degradation and contact model). Because reliable and accurate results can be obtained only when the parameters are carefully selected. Therefore, diverse DEM applications and developments in railway ballast are critically reviewed. Furthermore, the model calibration methods are discussed. This is able to help future researchers improve the existing calibration methods, further, build more accurate, standardised and validated DEM models for ballast-related studies. Additionally, this paper can assist researchers to choose an appropriate model for specific applications.@en

With the train speed and axle load increasing, excessive stresses are produced and transmitted to the ballast layer, inducing rapid ballast degradation. To solve this issue, the under sleeper pads (USPs) have been widely applied between sleepers and ballast particles as the elastic layer. In this research, laboratory tests using half-sleeper track were carried out to study the ballast bed performance with or without the USPs under static and cyclic loading. Results show that applying the USPs reduces the track stiffness and can decrease the settlement. However, installing the USPs increases the ballast bed acceleration and the sleeper vertical acceleration. The contact areas of sleeper-ballast with USPs are over 5 times as those without USPs. The USPs assist reducing ballast degradation mainly by avoiding the ballast particle breakage at the sleeper-ballast interface and can increase the stress distribution at the longitudinal direction.

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This paper presents the investigation of the root causes of the fast degradation of a railway crossing. The dynamic performance of the crossing was assessed using the sensor-based crossing instrumentation, and the measurement results were verified using the multi-body system (MBS) vehicle-crossing model. Together with the field inspections, the measurement and simulation results indicate that the fast crossing degradation was caused by the high wheel-rail impact forces related to the hunting motion of the passing trains. Additionally, it was shown that the train hunting was activated by the track geometry misalignment in front of the crossing. The obtained results have not only explained the extreme values in the measured responses, but also shown that crossing degradation is not always caused by the problems in the crossing itself, but can also be caused by problems in the adjacent track structures. The findings of this study were implemented in the condition monitoring system for railway crossings, using which timely and correctly aimed maintenance actions can be performed.

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