This article presents an experimental investigation into the use of serrations to reduce propeller trailing edge noise. The study aims to demonstrate the potential of serrated drone blades in reducing tonal noise components while concurrently influencing the broadband noise components in the acoustic spectrum. A series of propellers was designed, manufactured, and tested to establish a relationship between serration geometry and noise mitigation. Subsequently, an aerodynamic and aeroacoustic characterization was performed using load cells, microphone arrays, and Particle Image Velocimetry measurements in an anechoic wind tunnel facility. The results suggest that a proper design of serration geometry can lead to a significant reduction in both tonal and broadband noise components, with the main drawback being a loss in thrust coefficient. Additionally, serrated trailing edge propellers promote enhanced diffusion of peak vorticity in the tip-vortex region, potentially reducing the noise produced by the interaction of the propeller tip-vortex and the surrounding drone structures. Finally, the breakdown of the fluid dynamic correlation length is observed, leading to the reduction of broadband noise.@en

In the last decade, the drone market has grown rapidly for both civil and military purposes. Due to their versatility, the demand for drones is constantly increasing, with several industrial players joining the venture to transfer urban mobility to the air. This has exacerbated the problem of noise pollution, mainly due to the relatively lower altitude of these vehicles and the proximity of their routes to extremely densely populated areas. In particular, both the aerodynamic and aeroacoustic optimization of the propulsive system and of its interaction with the airframe are key aspects of unmanned aerial vehicle design that can signify the success or the failure of their mission. The industrial challenge involves finding the best performance in terms of loading, efficiency and weight, and, at the same time, the most silent configuration. For these reasons, research has focused on an initial localization of the noise sources and, on further analysis, of the noise generation mechanism, focusing particularly on directivity and scattering. The aim of the present study is to review the noise source mechanisms and the state-of-the-art control strategies, available in the literature, for its suppression, focusing especially on the fluid-dynamic aspects of low Reynolds numbers of the propulsive system and on the interaction of the propulsive system flow with the airframe. @en

The aim of the present manuscript is to investigate the noise footprint of an isolated propeller in different flight configurations for the propulsion of a hybrid-electric aircraft. Experimental tests were performed at the Low-Turbulence Tunnel located at Delft University of Technology with a powered propeller model and flush-mounted microphones in the tunnel floor. The propeller was investigated at different advance ratios in order to study the noise impact in propulsive and energy harvesting configurations. For brevity, this work only reports the results at the conditions of maximum efficiency in both propulsive and energy harvesting regimes, for a fixed blade pitch setting. Comparing these two configurations, a frequency-domain analysis reveals a significant modification in the nature of the noise source. In the propulsive configuration, most of the energy is related to the tonal noise component, as expected for an isolated propeller; however, in energy harvesting configuration, the broadband noise component increases significantly compared to the propulsive mode. A more detailed analysis requires separation of the two noise components and, for this purpose, an innovative decomposition strategy based on proper orthogonal decomposition (POD) has been defined. This novel technique shows promising results; both in the time and in the Fourier domains the two reconstructed components perfectly describe the original signal and no phase delays or other mathematical artifices are introduced. In this sense, it can represent a very powerful tool to identify noise sources and, at the same time, to define a proper control strategy aimed at noise mitigation.

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The present study reports an experimental investigation regarding one of the most effective and most studied passive control technique in literature to mitigate the noise pollution radiating by a small drone: the Serrated Trailing Edge (STE). 23 quiet propellers have been designed and manufactured in order to identify the most silent configuration. An aeroacoustic pre-qualification of the designed propellers has been performed by means of microphone measurements within the anechoic chamber of Niccolo Cusano University. Then, an aeroacoustic and fluid dynamic characterization of the most performing configuration has been carried out by means of load cell, microphone and PIV measurements in the anechoic wind tunnel facility of TUDelft University of Technology in order to investigate the mechanism that stands behind the noise mitigation. With this purpose, the aerodynamic and aeroacoustic performance and even the velocity and vorticity field along the blade of STE propellers have been characterized. Particular attention is devoted to the fluid-dynamic aspects related to the low Reynolds number flow regime. Results show that serrations seems to modify the wake velocity and the tip voretx intensity resulting in a lower acoustic emission.

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