Direct valorization of methane via oxidative coupling of methane (OCM) is an encouraging alternative to conventional oil-based processes for the production of light hydrocarbons (ethane and ethylene). Abundant, inexpensive simple oxides such as MgO and La₂O₃ possess the ability to selectively activate methane. However, during OCM, the selective conversion to ethane and the following dehydrogenation to ethylene are threatened by the thermodynamically favored partial and total oxidation reactions to form CO and CO₂, respectively. With the aid of spatially resolved operando analysis of temperature and gas concentration along the catalytic bed, we demonstrate the relevance of highly exothermic reaction paths developed in the gas phase, i.e., the homogeneous reaction, during OCM conditions at the front of the catalytic bed, largely determining the total C₂ yield obtained on those systems. With the new insights provided by the analysis of temperature and concentration gradients along the bed, we redefine the positive effect of promoters (Li, Sr), which enhance the influence of catalyst surfaces. The effect of promoters is recognized in the suppression of the exothermic oxidation paths leading to undesired CO_x, thus limiting the formation of hotspots and driving the reaction toward the desired C₂ products.

The oxidative coupling of methane (OCM) was investigated using a catalyst with a core@shell structure or a physical mixture comprised of MgO and SiC or Fe₃O₄, which was thermally activated via two different heating methods, namely, conventional resistive heating and microwave heating. The use of microwave radiation together with the catalyst structure was essential to achieve high reaction efficiency. The C₂ selectivity and yield were correlated with the presence of temperature gradients in the catalytic bed under microwave radiation. These thermal gradients and their distribution were experimentally evaluated using operando thermal visualization. Hotspots and thermal gradients were beneficial to achieve a higher CH₄ conversion; however, it was found that a uniform reactor temperature was crucial to attain a high C₂ yield in OCM and the core@shell structure is beneficial. The hypothesis that an enhanced OCM performance can be achieved by keeping the catalyst material hot and the gas cold, using microwave to prevent uncontrolled gas-phase reactions was supported by a kinetic study and experimentally demonstrated.

Dynamic coke-mediated dry reforming of methane (DC-DRM) is an unsteady-state strategy to overcome the limitations of co-feed operation, including the fast deactivation of the catalysts and the loss of valuable H₂ in the reverse water gas-shift reaction. This paper proves the feasibility of DC-DRM on Ni-based catalytic systems, identifying suitable metal oxides supports and evaluating the role of metallic promoters. A La-promoted Ni/ZrO₂ catalyst exhibited excellent and stable catalytic performances at 800 °C approaching complete conversion of the CH₄ and CO₂ reactant pulses in the reaction loop, and separation of the H₂ and CO product streams. Adding the redox functionality of reducible oxides (TiO₂) in the catalyst support is demonstrated as a powerful tool to enable direct formation of syngas in the methane pulse with control on the H₂/CO ratio.