Hydrogen, crucial in industrial and environmental realms, demands precise sensing methods. This study focuses on the design of a metal hydride-coated tilted fibre Bragg grating (TFBG) based sensor for hydrogen detection, introducing tantalum as a novel sensing material for fibre optic hydrogen sensor development. To facilitate the ellipsometry inspection of optical constants, magnetron sputtering technique has been employed to deposit nanometer-scale metal films onto a glass substrate. Numerical modeling results are presented for mode analysis of the proposed sensor design, analyzing transverse mode behavior for sensor optimization. The study also provides insights into other TFBG sensor design considerations, suggesting potential hydrogen sensing applications, such as hydrogen-powered aviation and storage solutions.

Metal hydrides have been widely studied as hydrogen sensing materials and applied to various optical sensor configurations. With the increasing interest in using hydrogen as an energy source across sectors involving combustion processes, there is a growing demand for reliable hydrogen sensors operating at temperatures above 100 °C. Therefore, it is necessary to evaluate the performance of potential hydrogen sensing materials at elevated temperatures. We conducted experiments to observe the optical response and structural characteristics of palladium, palladium–gold, tantalum, and tantalum-alloy thin films with respect to varying hydrogen concentrations from 28 °C to 270 °C. Our results demonstrate that the optical response of palladium and palladium–gold diminish at 270 °C. However, tantalum provides a remarkable optical response to hydrogen concentrations below 1% for all the observed temperatures and a stable response at 270 °C for 350 cycles. Our measurement results show that tantalum is the most suitable material for detecting hydrogen within the range of 0.01% to 100% at temperatures ranging from 28 °C to 270 °C.

Palladium thin films have been studied as hydrogen sensing materials and applied to variety of optical hydrogen sensors. Recently, tantalum has emerged as an attractive option for hydrogen sensing materials due to its broad sensing range and flexibility in tuning the sensing range by modifying the alloying composition or elements. Following the demand for optical hydrogen sensors for aerospace applications, testing the performance of hydrogen sensing materials is of interest. This work examines the optical response in respect to changing hydrogen concentrations and thermal expansion of palladium-gold (Pd_0.65Au_0.35) and tantalum-ruthenium (Ta_0.97Ru_0.03 and Ta_0.91Ru_0.09) thin films at temperatures similar to a hydrogen combustion engine. Our results suggest that tantalum-ruthenium alloys are suitable for sensing hydrogen from ambient temperatures up to 270^◦C because its low detection limit (0.01% of hydrogen in the atmosphere) is well below the explosive limit of hydrogen (4% of hydrogen in the atmosphere).

Hydrogen, which serves as a major driver of sustainable aviation, requires precise sensing methods. This study focuses on the development of a metal hydride-coated tilted fibre Bragg grating (TFBG) based sensor for hydrogen detection, with tantalum as a novel sensing material for fibre optic hydrogen sensing. Magnetron sputtering has been employed to deposit nanometer-scale metal films onto the optical fibre surface of the TFBG structure. In this proof of concept work, changes in both amplitude and the centre wavelength of cladding resonances of the TFBG transmission spectrum were observed in the hydrogen concentration range from 0.01% to 4% at room temperature.