The low thermal conductivity of phase change materials (PCMs) has limited their widespread use in practical applications. In the present study, different fin structures, namely, rectangular, perforated, and pin were examined to analyze the thermal performance of the melting process in rectangular latent heat storage tanks. Experiments were performed at both horizontal and vertical orientations to evaluate the effectiveness of different fin configurations. Visual observation of the phase change evolution at different time intervals was enabled through a transparent plexiglass shell. Instantaneous heat transfer rate and energy storage were measured using thermocouple readings and melting photographs. The results show that the maximum heat transfer coefficient between the heated wall and PCM is obtained by the pin-finned tank followed by perforated and rectangular-finned tanks. This thermal behavior is justified by the intensification of the upward convection flows through the voids provided by pin fins or perforated fins. Although the rectangular fin structure has the lowest convective heat transfer coefficient, its heat transfer rate is slightly higher than the other structures due to its larger heat transfer area. At a wall temperature of 70℃, the convective heat transfer coefficient and heat transfer rate obtained by the pin fin configuration are respectively 25% higher and 4% less than those of the rectangular fin. It reveals that the pin fin structure provides the most effective heat transfer area compared to its counterparts which have a significantly larger fin volume. In addition, it was found that regardless of the fin configuration, the melting rate in the horizontal tank was significantly higher than in the vertical tank due to the formation of more vortical flow structures within the molten PCM. The melting time in the unfinned horizontal tank was less than those of the vertical finned tanks implying that the tank orientation should be well-chosen to minimize the melting time along with adding fins of various configurations.

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Automatic icemakers are integrated into refrigerators to ensure a consistent ice supply and improve energy efficiency. Despite these advantages, a thorough investigation of the automatic icemaking process in domestic refrigerator-freezers is lacking in the literature. This study aims at assessing the performance of automatic icemaking process in a domestic freezer through detailed theoretical, numerical and experimental analyses. A simplistic zero-dimensional transient energy balance model is developed to investigate the heat transfer during different stages of the water solidification process. The convective heat transfer coefficient calculated from the theoretical analysis is used to inform the numerical model. A three-dimensional transient model is proposed to predict the temperature and density variation inside the ice cube modelled as a pyramid. The free surface flow is modelled using volume of fluid method, while enthalpy-porosity method is employed for the water freezing process. The results show a non-uniform temperature distribution throughout the solidification process and that the temperature of the outer frozen layers keeps decreasing with the solidification time. Experiments are conducted to measure the temperature variation of the ice cube. It is shown that the icemaking process is accelerated by around 18 % when the ice-removal temperature is set at −8°C instead of −12 °C, which is a conventional set temperature for ice remover in current domestic freezers.

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This paper proposes and simulates a desiccant air cooling system integrated with a vapor compression cooling unit and a heat recovery unit for an office building in Çanakkale, Turkey, during the summer season. The required electrical energy for equipment of the proposed system is supplied by an Solid Oxide Fuel Cells (SOFC) unit using human waste as fuel. Moreover, some of the waste heat generated by the SOFC is used to regenerate the desiccant wheel. The simulation also includes the effects of three different refrigerants for the vapor compression cooling unit. Among the refrigerants, the highest electrical COP was obtained for the system using R1234ze(Z), which is 3.14% and 2.40% higher than the systems using R717 and R1233zd(E), respectively. Additionally, the system using R1234ze(Z) achieved electrical savings of 9.97% and 9.23% compared to the other systems. These electrical savings resulted in fuel savings of 1.19% and 0.90% for R1234ze(Z) compared to R717 and R1233zd(E), respectively. During the summer season, the electricity production from the existing SOFC unit met 82.00% of the total electricity consumption of the desiccant hybrid cooling system. Furthermore, a difference of 3984.56 kWh in primary energy consumption was identified between the desiccant hybrid cooling systems operating with the SOFC and without the SOFC during the summer season.

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Among experts, it is well-known that the thermal conductivity of PCMs (phase change materials) is low hence a major limitation for their commercial application. This work proposes alternative, inexpensive, but nevertheless effective solutions to increase the average thermal conductivity of a PCM system (a commercial paraffin wax, having a phase change temperature of about 40 °C) used for thermal energy storage. 600 g of PCM fills an annulus wrapping an inner tube used to either charge or discharge heat to the PCM. The effect of the flow rate and temperature of the water used as heat transfer fluid was experimentally analysed. The flow rate was set to vary between 2 and 8 l min^-1 and the temperature between 45 and 55 °C. We tested three different aluminum-based thermal enhancers: a commercially available metal foam sample, a wire mesh, and irregular flakes (chips) obtained as waste product of machining operations. The PCM-only sample exhibited the longest charging and discharging times, while the PCM + foam sample shortened them the most. The two cost-effective solutions (chip and wire mesh) resulted in intermediate phase change times. A performance indicator, in terms of cost per phase change rate, is proposed to compare different enhancers. It demonstrated that these two cost-effective thermal conductivity enhancing solutions can become a key enabling method to widely deploy latent thermal energy technology widely in many different applications.

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The current study presents a novel piezoelectric design that converts vortex-induced vibrations caused by flow across a circular cylinder. This design can be implemented as a passive control method for energy harvesting. It encompasses the novelty of employing circular arc plates around a circular cylinder integrated with flexible splitters downstream. To assess the merits of the proposed design, a comprehensive parametric study for flexible splitters is conducted to specify the optimum layout of piezoelectric harvesters. The analysis is carried out at a low Reynolds number, Re=100, at which accurate non-intrusive experimental assessment of flow structure is difficult. The results indicate that the drag can be halved by adding circular arc plates to the cylinder. Moreover, it is demonstrated that the plate displacement increases by 18.29 folds for dual splitters compared with a single plate. By adding the arc plates, a further increase of 3.97 folds is obtained. Following this, the maximum strain with the inclusion of arc plates is 170.17% higher than the cylinder without arc plates (bare cylinder) for dual flexible splitters downstream, enhancing the energy harvesting performance remarkably. Finally, using the proposed design, the generated electrical power figures out at 3.13μW at 77.7% conversion efficiency.@en

In this study, a desiccant-based hybrid cooling system supported by a vapor compression system and a heat recovery unit (rotary heat wheel) was analyzed from energetic and exergetic perspectives during the daily working hours of an office building in Istanbul to meet the desired comfort conditions. We focus on the impact of different refrigerants; namely R32, R1234yf, R290, R134a, R600a, R245fa, and R717, on hybrid rotary desiccant-vapor compression systems. While the highest electricity consumption was obtained in the system using R1234yf, the lowest electricity consumption was achieved with R717. However, with the effectiveness of the desiccant wheel, the best results were obtained for R1234yf with those pertinent to R717 at the other extreme. Considering the total electricity consumption of the system, the highest energetic and exergetic performance parameters were achieved with the use of R717 as the refrigerant. Compared to R1234yf, the daily average energetic performance parameters obtained with R717 increased by 22.3 % for COP _r, 21.8 % for COP _el, and 4.7 % for COP _th. Similarly, compared to R1234yf, the daily average exergetic performance parameters in R717 presented increases of 13.6 % for COP _x,el, 7.5 % for COP _x,th, and 8.1 % for η _x.

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A passive method with phase change material (PCM) is an appropriate technique in electronic cooling. But, due to its poor thermal conductivity, many enhancers are employed to reduce the thermal resistance offered by the PCM. A partial filling strategy to reduce the cost and weight of foams with fins is used in this study. A hybrid heat sink with a combination of fins placed at the sidewalls of the enclosure and foams filled at certain heights such as 10, 20, and 30 mm is considered in this present work. A two-dimensional numerical model with n-eicosane as PCM is developed in ANSYS Fluent 19. A multi-objective optimization is carried out using a reliable multi criteria decision making approach. Different weightage is distributed to the objective functions in this method depending on the choice of the user. The pore size and density vary for various filling heights, and 60 cases are investigated for both charging and discharging cycles. The pore size of 0.8-0.95 and pore density of 5-25 pores per inch with a broad range is considered. From the discussions, guidelines for selecting a preferable pore size and pore density can be determined based on the filling height and applied weightage.

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Enhancing gas-liquid mass transfer is key to promote gas hydrate formation kinetics. Encapsulation of CO₂ hydrate is expected to dramatically increase gas-liquid contact to enhance mass transfer. However, gas hydrate encapsulation has never been proposed as the technical issues of gas permeation through capsule shells have never been addressed. In this work, based on the principles of biomimetics, we proposed a novel red blood cell (RBC) inspired carbon capture capsule to promote CO₂ hydrate formation kinetics. An experimentally validated model is established to compare the carbon capture performance in an RBC-shaped and a spherical capsule. It is revealed that the gas uptake efficiency of the RBC-shaped capsule is 143% higher than that of the spherical one. The effect of initial pressure and capsule size on CO₂ hydrate formation kinetics is also investigated. Furthermore, the structure of RBC is optimised and it is found the average amount of hydrate formation per surface area achieves a peak when the ratio of the height at the centre to the width of the ring is between 0.128 and 0.160, which is close to that of real RBCs in human bodies. This work enables the informed design of hydrate-based carbon capture units with high gas uptake efficiency.

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The integration of phase change materials (PCMs) and metal foam has been widely concerned recently. To decrease non-uniformity of uniform metal foam-PCMs, adaptive metal foam arrangement strategy with increasing porosity from inside to outside has attracted widespread attention. This work conducted a symmetric simulation model of vertical thermal energy storage (TES) tube validated by experiments, for optimization of adaptive metal foam arrangement in basic design (0.94–0.94–0.94). It was followed by assessing the performance of gradient metal foam structures that included 27 cases with radial foam gradients of larger porosity on the outside and smaller porosity on the inside. Results demonstrated that a smaller difference between the inside and outside subregions resulted in better thermal performance when the same porosity of the intermediate subregion was used. More intense natural convection with stronger liquid paraffin vortex could be obtained by an adaptive arrangement. With the same average porosity, the faster phase change evolution, which was influenced by the maximum promotion of stronger natural convection, was achieved by using a larger intermediate porosity and a larger porosity difference between the inside and outside regions. The optimal strategy (0.87–0.94–0.97) could significantly shorten the melting duration as maximal as 17.15% compared with the original uniform (0.94–0.94–0.94), which contributed to efficient vertical metal foam TES systems, also as light and cost-effective as possible while also avoiding sacrificing thermal capacity.

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Thermal energy storage is increasingly needed in a sustainable world because of its potential of capturing waste heat and being incorporated in solar power plants. For power generation, in particular, as turbine technology advances, a demand for higher temperature thermal energy storage materials also grows. For this purpose, latent thermal energy storage fits in well since it uses phase change materials (PCMs) which generally have a higher energy density compared to their sensible heat counterparts. In the present study, a eutectic Na₂CO₃(41.69%)-(33.1%)KCl-(25.21%)NaCl phase change material (PCM) with a melting temperature of 569 ° C was chosen as the storage material to experimentally assess the performance benefit of using a readily available stainless steel (ss304) wire mesh (as the periodic structure) to enhance heat transfer within the domain. In addition, for discharging, a numerical model was developed and compared with the experimental results. Furthermore, for discharging, a numerical investigation of the influence of the heat transfer fluid (HTF) flow-rate to the rate of heat transfer was performed. Overall, it was experimentally observed that the charging time for the composite case was shortened by about 35%, compared to the pure PCM case. For discharging, in the axial direction, the composite solidification time when compared to the pure PCM case was on average 10% shorter. Regarding the radial discharging performance of the composite, there was only about 5% improvement compared to the pure PCM case, which was expected due to the thermal contact resistance in the radial direction. Discharging experimental results were used to validate a discharging numerical model. Discharging results from the model showed that increasing the flow rate of the heat transfer fluid (HTF) reduced the time for solidification. It was observed that for the HTF flow rate of 5 L/min, 10 L/min, 20 L/min and 30 L/min, the discharge time was shortened by 23%, 30%, 33% and 35%, respectively.

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The transportation of perishable products is a crucial activity that must be carefully managed along the cold chain. The refrigerated transport aims at ensuring the suitable transportation conditions by maintaining the desired temperature level in the refrigerated compartment. Moreover, the carriage of perishable fresh foodstuffs calls for additional precautions due to the intrinsic metabolic activity of fresh foods which causes them to be highly temperature sensitive. About 30% of fresh products perishes on the route due to the loss of suitable temperature values. Recently, scientists have been focusing their efforts on the development of innovative solutions, which ensure a proper refrigerated products distribution and transportation in a more environmental-friendly and cost-effective way. Hence, in this work, a novel concept of a Latent Thermal Energy Storage (LTES) system consisting of an insulation layer of poly-urethane foam wrapping a second one of Phase Change Material (PCM) is proposed. In particular, the thermal performance is investigated by running numerical CFD analyses in Ansys Fluent. The effect of different product loads (25%-50%-75%) is studied. Besides, the contributions of the heat respiration and diverse food pre-cooling temperatures on the system performance are also analysed. For the long-distance route no door openings nor additional heat infiltrations are considered.

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It is indicated that the solder joint of the metal fibrous materials is a critical factor impacting the heat conduction. To reveal the mechanism by which solder joint sizes, solder joint skips, solder flux materials, and filling media affect the thermal conductivity of fibres, pore-scale numerical simulation is employed to study the thermal transport in two-directional (2-D) random fibres. Satisfactory agreement with existing data validates the numerical model. The dimensionless effective thermal conductivity (ETC) of the porous fibres increases with the solder joint sizes. As the solder joint size (i.e., solder joint ratio) increases by 3.06%, the in-plane (k_e-in) and out-of-plane (k_e-out) dimensionless ETC increase by 9.0% and 437.2%, respectively. However, the solder joint skips will weaken the thermal conductivity of the fibres. For the same fibre, the ETC of the fibre increases as the thermal conductivity of solders increases. Further, when the dissimilarity in thermal conductivity between the filling medium and the fibre is reduced, the fibre is less affected by the solder joint skips. Finally, it should be supplemented that the in-plane and out-of-plane ETC (k_e-in and k_e-out) of the fibre without any solder joint are reduced by an average of 14.3% and 98.8%, respectively.

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Exhaust gas recirculation (EGR) systems have been successfully employed to reduce the NOx emissions in diesel engines. However, the fouling problem in EGR coolers challenges their capability to comply with stringent environmental regulations. A few numerical simulations have considered the fouling growth in EGR coolers. Those studies modeled the evolving fouling layer to be a solid medium, therefore, fluid flow and convection heat transfer within the fouling layer, which is well-documented to be a porous medium permeable to gas flow, have not been considered yet. As such, the present study investigates the simultaneous effects of the formation of the evolving porous fouling layer (EPFL) at the walls of an EGR cooler and fluid flow and convection heat transfer simulation within this EPFL to determine its coupled effects on the thermal performance of the EGR cooler. This study also investigates the possibility of formation of a steady fouling layer (SFL) because of the opposing effects of the fouling layer growth and deposition rate. The effects of two pertinent dimensionless parameters, namely Darcy number (10^-4≤Da≤5×10^-3) and Reynolds number (100≤Re≤400) on the time history of the fouling layer growth, deterioration of the thermal performance of the duct, and average Nusselt number ratio (Nu_av/Nu_avt=0) are studied. The results show that the thermal performance of the duct decreases as the EPFL grows, which agrees well with the available experimental data. It is shown that the steady fouling layer is obtained due to a decrease in thermophoretic force and deposition rate, as a result of the EPFL formation. Finally, a correlation is proposed in terms of Reynolds and Darcy numbers for the time at which the SFL occurs.

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In this study, the microstructure of open-cell metal foam was generated and reconstructed, to produce a new generation of open-cell foam, which is called 3D printed open-cell foam. At the current stage of research, nylon powder and plastic acid are utilized as the materials for two different 3D printing technologies: Selective Laser Sintering (SLS) and Fused Deposition Modelling (FDM), respectively. The microstructural properties and surface roughness of the 3D printed open-cell foam are investigated using CAD files and microscope images. The surface smoothness and structure strength are found to be dependent on the printing technologies, material employed, and foam size. However, the SLS technology produced smoother ligament surfaces with fewer residues than using the FDM. The ligaments of the small-size 3D printed open-cell foam at the exact size of the metallic foam, on the other hand, are weak and easily shattered. This study also found that the trends of pressure drop from additive manufacturing methods agreed to the original metallic open-cell foam, which are decreasing with the increase of pore sizes.

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This paper uses a combination of numerical and theoretical techniques to evaluate dynamical threshold for cavitation in water triggered by weak tension. Within the test section of a once-through, nonrecirculating cavitation tunnel, a cylinder is installed, behind which cavitation occurs, and once cavitated, water cannot return to the monitoring section. The single-phase water flow has been simulated using an LES-based CFD solver to observe velocity distribution at the throat, pressure distributions before and after the throat, flow separation, and vortex formation downstream of the separation point. Bubble dynamics analysis using the Rayleigh-Plesset equation is conducted for conditions under which bubble nuclei supposed to exist in water grow according to CFD-based pressure histories and along streamlines, revealing that nuclei with O(1 μm)-radius suddenly start growing beyond the throat, largely depending on the streamlines. Finally, dynamical cavitation threshold theory is successfully applied to predict nuclei growth, resulting in rather good agreement with the bubble dynamics analysis.

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NO_x emission reduction from gas boilers has become a key issue in improving air quality. Combustion air humidification technology is gradually being used to reduce NO_x emissions. However, the NO_x emission reduction effect of gas boilers at a higher combustion air humidity has been studied less. A flue gas with low NO_x emissions and a waste heat recovery system using combustion air humidification technology are proposed in this study. In the ultra-low NO_x mode, the effect of high combustion air humidity on NO_x emission reduction and efficiency of the gas boiler were studied experimentally. In the waste heat recovery mode, the effects of the heat network backwater temperature on the NO_x emission reduction and system efficiency were studied experimentally. Results showed that an increase in air humidity can significantly reduce the NO_x concentration formed by combustion. The ultra-low NO_x mode reduces NO_x emissions from 130 mg/m³ to 23.3 mg/m³ and affects the boiler efficiency slightly. In the waste heat recovery mode, NO_x emissions can be reduced to 39.9 mg/m³ when the backwater temperature of the heat network is 55 °C. This condition improves the efficiency to 93.8%. The analysis results provide suggestions for the selection of the operation modes.

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Air cooling systems are widely used in current data centers owing to their low capital costs and high reliability. To satisfy the increasing rack power density, the optimal air-cooling technology and an economic analysis should be carefully discussed. Therefore, this study discusses four airflow management technologies: Case 1: raised floor and cold aisle containment supply/computer room air conditioning (CRAC) direct return; Case 2: CRAC direct supply/hot aisle containment (HAC) return; Case 3: overhead duct supply/CRAC direct return; and Case 4: overhead duct supply/HAC return. Using a validated model, the thermal and economic performances of each case were compared. Results showed that Case 4 exhibited the best thermal performance, followed by Cases 3, 2, and 1. Case 1 cannot satisfy the heat dissipation requirement when the rack power density is larger than 12.5 kW; whereas only Case 4 can be used when the power density is larger than 15 kW. Regarding location within China, owing to the high ambient temperature, Shenzhen showed the highest annual cost value and power usage effectiveness, followed by Shanghai, Xi’an, Beijing, and Harbin. Finally, Cases 3 and 4 are recommended for application when the rack power density is greater than 10 kW.

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Recently, the supercritical carbon dioxide (SCO₂) power cycle has become a hotspot in the field of energy-efficient utilization. The utilization of additives in the power cycle has been proven to be an effective way to improve the SCO₂ power cycle efficiency. As one of the core components of the system, the influence of CO₂-based mixtures on turbine performance needs to be further explored. In this study, the preliminary design and three-dimensional numerical simulation of a 500 kW radial-inflow turbine (RIT) for small-scale SCO₂ power systems were carried out. Furthermore, the design and off-design performance of high Reynolds number and small size turbine under the change of the CO₂-based binary mixture compositions and mixing ratios were studied. Increasing the amount of nitrogen, oxygen, or helium into CO₂ has a negative effect on the RIT performance, and the appropriate amount of xenon or krypton can improve the turbine efficiency. Moreover, mixtures with higher krypton additions adapt to higher heat source conditions. The loss of the turbine stage passage shows that a large amount of helium greatly reduces the working fluid density, and the high amount of xenon has a great influence on the dynamic viscosity, which all makes the RIT operation deviate from the steady state. Therefore, the CFD model simulation fails indicating that RIT designed based on pure CO₂ may not run smoothly and continuously. The losses in the stage with pure CO₂ and CO₂–Kr mixture were investigated. The results indicate that the losses originated from the stator cannot be ignored and that the improvement of efficiency is mainly owed to the reduction in clearance losses. There is no doubt that the viewpoints proposed in this paper have significant reference value for the practical application of the SCO₂ power cycle using mixtures.

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The present study compares a modified variable height fin heat sink with the conventional constant height fin heat sink. The two heat sinks are filled with an equal volume of PCM (n-eicosane) and a fin volume fraction of 8 %. The experiments are performed for constant loads and also different power surge conditions. The pulsed heat loads are applied for two scenarios: 1. Constant load 4 W - power surge and constant load 4 W - power surge - 1800 s no-load condition, and 2. Power surge (50 s, 100 s, and 150 s) - no-load conditions of 1800 s. During experiments, the proposed variable height fin heat sinks possess better thermal performance for all load scenarios. Further, a 3D computational model is developed using ANSYS Fluent 19 to assess not only the effect of fin arrangement for different aspect ratios but also the impact of fin shape. The enclosure aspect ratio employed for the given study ranges from 0.3 to 0.8 for both the heat sinks. Regarding the fin structure in a heat sink, four types of fin shapes are adopted: square, circular, diamond, and triangular. The contour images of temperature and the liquid fraction are shown for the charging process. For the discharging process, the time required for the heat sinks to completely solidify the PCM is discussed. From the outcomes, variable height fin heat sinks provide enhanced melting/solidification for all the aspect ratios and fin shapes considered. As the aspect ratio increases, the time difference between the heat sink for the completion of the discharging cycle is reduced. Moreover, the triangular shaped fin shows a higher enhancement percentage of 2.29 % and 1.43 % during melting and 6.25 % and 12.5 % during solidification for both the heat sinks, respectively.

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In this study, 3D printed open-cell foam were produced and reconstructed from open-cell metal foam structure using a tomography scanning method and two different additive manufacturing technologies. The materials used in the 3D printing were nylon powder and plastic acid. The porous morphology and surface finish of the 3D printed foams were investigated using a microscope. The results showed that the surface finish and structure strength depend on the printing process, used material and foam size. This study found that laser-sintering technology would have smoother pores with lesser residue than stereolithographic. However, the ligaments of the small-size 3D printed foam were fragile and could be easily broken.

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